Turning with MPCNC and lost foam aluminum casting

Video of the turning of an axisymmetric foam model with my three axis MPCNC to make an aluminum knob with lost foam casting:

The tool used was fixed:

Tool
Tool.

The initial piece was a parallelepiped foam:

Initial piece
Initial piece.

I made a tool to take the foam in the spindle:

Spindle tool
Spindle tool.

Fixed piece
Fixed piece.

Rotating piece
Rotating piece.

After the turning the piece had to be finished:

Turned piece
Turned piece.

Turned piece
Turned piece.

I finished it with sand paper:

Finished foam
Finished foam.

And I covered it with quartz paint:

Covered foam
Covered foam.

The model was inserted in the sand to do the casting:

Model in the sand
Model in the sand.

The aluminum was melted with an electric oven:

Oven
Oven.

And a raw piece was obtained from the casting:

Casting
Casting.

To finish the obtained piece on the lathe, I made some supports with my 3D Printer:

Lathe supports
Lathe supports.

Turning the mounting face:

Finishing
Finishing.

And threading the hole to mount the knob:

Threading
Threading.

Polishing
Polishing.

Knob
Knob.

License

Author: Mazzo.me

Link: https://www.mazzo.me/en/posts/turning-mpcnc-lost-foam-aluminum-casting/

License: CC BY-NC-SA 4.0

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