Rocket Nosecone Ejection System

Rocket Nosecone Ejection System

Part of a rocket recovery systems.
Completed

I designed and implemented this system for Skyward Experimental Rocketry. It is used to detach the rocket nosecone and expel the parachutes.

The system works thanks to springs that push the nosecone away from the fuselage and to an electric motor that moves the arms that hold the ogive to the fuselage before ejection.

Rocket Nosecone Ejection System
Rocket Nosecone Ejection System.

I designed the entire system with the SolidWorks CAD:

CAD assembly
CAD assembly.

With the two configurations before and after ejection:

CAD assembly opened system
CAD assembly opened system.

CAD assembly closed system
CAD assembly closed system.

During the realization various modifications and additions were necessary compared to the initial configuration:

System mounted with only mechanical parts
System mounted with only mechanical parts.

System mounted with only mechanical parts
System mounted with only mechanical parts.

The movement of the arms is done by a 12 V DC motor:

Gearmotor
Gearmotor.

The screw is fixed to the motor with a flexible coupling:

Flexible coupling
Flexible coupling.

The central part that is moved by the screw was made with my MPCNC:

Central part
Central part.

As well as the connecting rods that join this part to the arms:

Central part
Central part.

The screw turns on ball bearings:

Ball bearing
Ball bearing.

Connectors accessible from the outside allow the motor to be powered if necessary:

External connectors
External connectors.

Gear motor and power cables
Gear motor and power cables.

To close the system there is an optical limit switch:

Optical limit switch
Optical limit switch.

Limit switch
Limit switch.

Even the moving arms were made with my MPCNC:

Coupling arm
Coupling arm.

Joint arm
Joint arm.

The arms are fixed to the base with a pin that allows the rotation:

Arm rotation system
Arm rotation system.

Arm rotation system
Arm rotation system.

Once dropped the ogive is pushed by six springs:

Spring
Spring.

Spring support
Spring support.

An addition I made after the initial design was to make the system waterproof.

For the movement of the arms I made a coverage with an inner tube and supports printed with my 3D Printer :

Waterproof cover
Waterproof cover.

Waterproof cap
Waterproof cap.

There is an antenna for GPS and telemetry:

Telemetry and GPS antenna support
Telemetry and GPS antenna support.

On the fuselage support base there are three screws not arranged symmetrically to have only one possible mounting position:

Support base
Support base.

Before creating the final system I also made a model in plywood and plastic:

Model
Model.

3D printed parts
3D printed parts.

Engraved logo
Engraved logo.



License

Author: Mazzo.me

Link: https://www.mazzo.me/en/projects/rocket-nosecone-ejection-system/

License: CC BY-NC-SA 4.0

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License. Please attribute the source, use non-commercially, and maintain the same license.